Unnecessary engineering

Circuit Break Podcast #55

Unnecessary Engineering

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February 17, 2017, Episode #55

Stephen and Parker talk about thyristors, fancy pwm filters, and milkshakes.
  • We would love to hear from our listeners. Tell us what you think, your current projects, any topics you would like us to cover, or just say “hello”. To reach us follow us on Twitter @MacroFab or send us an email at podcast@macrofab.com.
  • Derek long time listener sent us an email!
    • Twitter handle @TCurrentSource
    • Emailed us last week that he picked up a 1200V SCR Thyristor.
  • Parker
    • Wrote a capacitor article about polarity and silkscreen markings.
    • Started working on a new Pinball Controller with Spooky Pinball.
  •  Stephen
    • Resistor Resistor arrived. Made a goof on it… but it is fixable.
    • Motor controller for one of our benches. The Open PLC will be controlling it. It is basically a fancy pwm filter, it’s an optoisolator into a dual transistor config with an r/c filter. See Figure 1, 2, 3, and 4.
  • RFO
    • Solar Roadways…yes again with this topic.
      • 2 year experiment in France, called Wattway.
      • Single lane road stretching one mile long cost €5 million, or roughly $5.4 million in U.S. currency.
      • Covered in 2,880 photovoltaic panels, produce 280 megawatt hours (MWh) of energy each year and an electrical output of 767 kilowatt hours (kWh) per day.
      • It’s enough to power…wait for it…the streetlights.
      • That’s $19.29 per kWh. We pay four cents per kWh.
      • Costs about $3million per mile for a two-lane road.
    • SparkFun launches SparkX
      • Plan is to rapidly iterate on ideas and new products.
      • The 3 commandments of SparkX
        • Speed over polish
        • Unabashed failure
        • Go
      • Maybe get Nate on the podcast?
    • McDonalds reinvents the straw
      • Suction tube for Reverse Axial Withdrawal
      • 3D printed straw that fixes problems with drawing thicker liquid out of a cylindrical shaped vessel.
      • The fluid dynamics image is great.
Figure 1: Stephen’s din rail mounted PCB with his circuit on it. It converts the PWM signal from a MCU to an analog signal that the motor controller can use.

Figure 1: Stephen’s din rail mounted PCB with his circuit on it. It converts the PWM signal from a MCU to an analog signal that the motor controller can use.

Figure 2: Schematic of the circuit.

Figure 2: Schematic of the circuit.

Figure 3: Waveform of the PWM to analog voltage output.

Figure 3: Waveform of the PWM to analog voltage output.

Figure 4: Waveform of the PWM to analog voltage output.

Figure 4: Waveform of the PWM to analog voltage output.

About the Hosts

Parker dillmann
  Parker Dillmann

Parker is an Electrical Engineer with backgrounds in Embedded System Design and Digital Signal Processing. He got his start in 2005 by hacking Nintendo consoles into portable gaming units. The following year he designed and produced an Atari 2600 video mod to allow the Atari to display a crisp, RF fuzz free picture on newer TVs. Over a thousand Atari video mods where produced by Parker from 2006 to 2011 and the mod is still made by other enthusiasts in the Atari community.

In 2006, Parker enrolled at The University of Texas at Austin as a Petroleum Engineer. After realizing electronics was his passion he switched majors in 2007 to Electrical and Computer Engineering. Following his previous background in making the Atari 2600 video mod, Parker decided to take more board layout classes and circuit design classes. Other areas of study include robotics, microcontroller theory and design, FPGA development with VHDL and Verilog, and image and signal processing with DSPs. In 2010, Parker won a Ti sponsored Launchpad programming and design contest that was held by the IEEE CS chapter at the University. Parker graduated with a BS in Electrical and Computer Engineering in the Spring of 2012.

In the Summer of 2012, Parker was hired on as an Electrical Engineer at Dynamic Perception to design and prototype new electronic products. Here, Parker learned about full product development cycles and honed his board layout skills. Seeing the difficulties in managing operations and FCC/CE compliance testing, Parker thought there had to be a better way for small electronic companies to get their product out in customer's hands.

Parker also runs the blog, longhornengineer.com, where he posts his personal projects, technical guides, and appnotes about board layout design and components.

Stephen Kraig
  Stephen Kraig

Stephen Kraig is a component engineer working in the aerospace industry. He has applied his electrical engineering knowledge in a variety of contexts previously, including oil and gas, contract manufacturing, audio electronic repair, and synthesizer design. A graduate of Texas A&M, Stephen has lived his adult life in the Houston, TX, and Denver, CO, areas.

Stephen has never said no to a project. From building guitar amps (starting when he was 17) to designing and building his own CNC table to fine-tuning the mineral composition of the water he uses to brew beer, he thrives on testing, experimentation, and problem-solving. Tune into the podcast to learn more about the wacky stuff Stephen gets up to.

Special thanks to whixr over at Tymkrs for the intro and outro!